Product Introduction

We provide professional progressive die design and tooling development services for customers who require high‑volume, high‑precision metal stamping production. Our engineering team supports the entire development process, including part analysis, DFM optimization, strip layout planning, progressive die structure design, and complete tooling manufacturing. We work closely with experienced die workshops to deliver reliable, long‑life tooling for terminals, connectors, brackets, metal components, and complex stamped parts. Whether you need a new tooling project, cost‑down redesign, or support for mass‑production preparation, we can assist from concept to full production.

Product Description

Progressive dies feature multiple workstations arranged in sequence. Each station performs a specific operation, gradually transforming flat metal strip into a finished part. This enables continuous coil‑fed production, reducing labor cost and maximizing productivity.

This method is particularly suitable for manufacturing terminals, contacts, brackets, reinforcement pieces, clips, shields, and various precision metal components. Complex geometries that require multiple actions can be completed within one die cycle, ensuring consistent and repeatable results.

Common materials include carbon steel, stainless steel, aluminum alloys, brass, phosphor bronze, and high‑conductivity metals. Material selection depends on strength, formability, conductivity, and end‑use application.

We offer full progressive die design, manufacturing, and optimization. Our engineering team evaluates part structure, thickness, stations layout, tooling life, and feasibility to ensure smooth mass production.

Quality inspection includes dimensional measurement, burr control, hole placement verification, surface check, and material traceability. We can provide PPAP, FAI, and complete documentation required by automotive and electronics industries.

Specifications

Product Name	Progressive Die / Progressive Tooling
Die Type	Multi-station progressive stamping die
Suitable Materials	Carbon steel, stainless steel, brass, phosphor bronze, aluminum coils
Material Thickness Range	0.10 mm – 6.0 mm
Tool Steel Options	SKD11, DC53, D2, ASP23, carbide inserts
Processes in Die	Punching, piercing, bending, forming, coining, trimming, embossing
Tolerance Capability	±0.01 – ±0.05 mm depending on structure
Applications	Terminals, connectors, brackets, precision stamped hardware
Tool Life	100,000 – 1,000,000+ strokes depending on material
Lead Time	15–35 working days (depending on complexity)
Design Services	DFM, strip layout, die structure design, simulation check