Product Overview
Progressive die stamping parts are manufactured through a multi-station progressive die process, where a metal strip is fed continuously through a single die set and formed into finished components at high speed. This process is ideal for high-volume production of precision metal parts with consistent dimensional accuracy and excellent repeatability.
As a custom progressive die stamping parts manufacturer, Zhejiang Shangshi Precision Hardware (Shangshi) combines in-house die development with 20+ stamping presses from 25 to 200 tons, delivering cost-effective solutions for medium to high-volume OEM projects across automotive, electronics, and industrial applications.
Core Advantages
Multi-station progressive dies complete punching, bending, forming, and blanking in one pass
High production efficiency: 200-800 strokes per minute depending on part complexity
Consistent dimensional accuracy with tolerances down to ±0.05 mm
Lower unit cost for volumes above 10,000 pieces
In-house die workshop shortens tooling development time to 15-25 days
Progressive Die vs Single-Stage Stamping
| Comparison | Progressive Die Stamping | Single-Stage Stamping |
|---|---|---|
| Production Speed | High (continuous strip feed) | Low-Medium (part-by-part) |
| Best Volume Range | 10,000+ pieces | Below 10,000 pieces |
| Complexity | Multiple operations in one die | One operation per die |
| Unit Cost | Lower at scale | Higher per piece |
| Tooling Investment | Higher initial |
Lower initial
|
Material Options
Carbon Steel – SPCC, SPHC, Q235 for structural and general-purpose parts
Stainless Steel – 301, 304, 316 for corrosion-resistant applications
Aluminum Alloy – 5052, 6061 for lightweight components
Copper & Brass – C1100, C2600 for electrical conductivity parts
Galvanized Steel – pre-coated for outdoor and humid environments
Surface Treatment Options
Zinc Plating (blue, white, yellow)
Nickel Plating & Chrome Plating
Powder Coating
Electrophoretic Coating (E-coating)
Black Oxide / Phosphating
Passivation (for stainless steel)
Technical Specifications
| Parameter | Capability |
|---|---|
| Material Thickness | 0.3 mm – 4.0 mm |
| Dimensional Tolerance | ±0.05 mm (precision) / ±0.10 mm (standard) |
| Press Capacity | 25 – 200 tons |
| Die Types | Progressive die, Single-stage die, Compound die |
| Part Size Range | 5 mm – 500 mm |
| Surface Treatment | Zinc/Nickel plating, Powder coating, E-coating, etc. |
| Monthly Capacity | 500,000+ pieces (stamping line) |
| Quality Standard | ISO 9001:2015, SGS audited |
| Inspection Equipment | CMM, Hardness tester, Salt spray tester |
Manufacturing Process
Design review and DFM (Design for Manufacturing) analysis
Progressive die design and development in our in-house tooling workshop
Die tryout and sample approval
High-speed progressive die stamping production
Deburring, surface finishing, and heat treatment if required
100% dimensional inspection with CMM and SPC process monitoring
Packaging and shipment per customer requirements
Application Industries
| Industry | Typical Components |
|---|---|
| Automotive | Brackets, clips, mounting plates, sensor housings |
| Electronics | Terminal connectors, shielding covers, spring contacts |
| Industrial Equipment | Support frames, washers, structural components |
| Home Appliances | Hinges, brackets, mounting hardware |
| Furniture & Exhibition | Connectors, locks, profile fittings |
Customization & OEM Service
We accept custom progressive die stamping projects based on drawings (2D/3D), samples, or technical specifications. Our engineering team provides free DFM feedback, material selection advice, tolerance optimization, and cost-reduction suggestions before tooling begins. Prototype development, private label packaging, and logo marking are all supported.
FAQ
Q1: What is the MOQ for progressive die stamping parts?
A: The MOQ depends on part size and complexity, typically from 5,000 pieces for smaller components to 20,000 pieces for larger parts. Samples are available before mass production.
Q2: What file formats do you accept for drawings?
A: We accept STEP, IGES, DWG, DXF, PDF, and STL files. Photos and physical samples are also welcome for reverse engineering.
Q3: How long does die development take?
A: Progressive die development typically takes 15-25 days depending on part complexity. We also have many existing tooling solutions that can be adapted for similar parts.
Q4: Can you guarantee dimensional consistency for large orders?
A: Yes. Our production runs are monitored with SPC, and CMM inspection reports are provided with each shipment to document dimensional stability.
Q5: Do you support surface treatment and secondary operations?
A: Yes. We coordinate plating, powder coating, heat treatment, tapping, and assembly services in-house or with certified partner facilities.
Q6: How is packaging handled for export?
A: Parts are packed in cartons with inner protection (e-coat paper, bubble wrap) or custom packaging per your requirements, with export-standard labeling.
Contact Us
Looking for a reliable progressive die stamping parts manufacturer? Send your drawings or requirements to shangerskevinli@gmail.com or call +8615157778270. Our engineering team will respond within 24 hours with a feasibility assessment and quotation.
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